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NASA Langley Uses Height, Gravity to Test Long, Flexible Booms

NASA Langley Uses Height, Gravity to Test Long, Flexible Booms

  • NASA’s Langley Research Center has developed a technique to test long, flexible composite booms for space use, utilizing gravity to aid in the testing process.
  • The facility’s height allows for vertical testing without the need for extra equipment that can affect the boom’s response, providing more accurate results.
  • The tests, funded by NASA’s Game Changing Development program, aim to improve the performance of deployable solar sails and structures for future lunar missions.
  • A 94-foot triangular boom manufactured by Redwire was tested in a 100-foot tower at Langley, with researchers comparing physical test results to numerical models.
  • The success of this testing technique could lead to better understanding and development of long composite booms for space applications, supporting NASA’s and commercial partners’ needs for lunar missions.

2 min read

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Researchers look at a bend that occurred in a 94-foot triangular, rollable and collapsible boom during an off-axis compression test.
Researchers look at a bend that occurred in the 94-foot triangular, rollable and collapsible boom during an off-axis compression test.
NASA/David C. Bowman

Researchers at NASA’s Langley Research Center in Hampton, Virginia, have developed a technique to test long, flexible, composite booms for use in space in such a way that gravity helps, rather than hinders, the process. During a recent test campaign inside a 100-foot tower at a NASA Langley lab, researchers suspended a 94-foot triangular, rollable, and collapsible boom manufactured by Florida-based aerospace company, Redwire, and applied different forces to the boom to see how it would respond. 

Having a facility tall enough to accommodate vertical testing is advantageous because horizontal tests require extra equipment to keep gravity from bending the long booms, but this extra equipment in turn affects how the boom responds. These mechanical tests are important because NASA and commercial space partners could use long composite booms for several functions including deployable solar sails and deployable structures, such as towers for solar panels, that could support humans living and working on the Moon.  

Redwire will be able to compare the results of the physical testing at NASA Langley to their own numerical models and get a better understanding of their hardware. NASA’s Game Changing Development program in the agency’s Space Technology Mission Directorate funded the tests. 

Researchers conducted the tests inside a 100-foot tower at NASA Langley. A researcher is visible here looking up at the boom from a platform in the tower.
Researchers conducted the tests inside a 100-foot tower at NASA Langley.
NASA/Mark Knopp

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Q. What is NASA’s Langley Research Center working on?
A. Researchers at NASA’s Langley Research Center are testing long, flexible composite booms for use in space.

Q. Why is it important to test these booms using a facility tall enough to accommodate vertical testing?
A. Horizontal tests require extra equipment to keep gravity from bending the long booms, which affects how the boom responds.

Q. What type of structures could be supported by these deployable solar sails and towers on the Moon?
A. These structures could support humans living and working on the Moon.

Q. Who funded the tests at NASA Langley?
A. The tests were funded by NASA’s Game Changing Development program in the agency’s Space Technology Mission Directorate.

Q. What is the purpose of comparing physical testing results to numerical models?
A. To get a better understanding of their hardware and improve the design of the composite booms.

Q. How long was the triangular, rollable, and collapsible boom tested during the recent test campaign?
A. The 94-foot boom was tested during the recent test campaign.

Q. What is the advantage of having a facility tall enough to accommodate vertical testing?
A. It allows for more accurate results without the need for extra equipment to counteract gravity’s effects.

Q. Why are mechanical tests important for NASA and commercial space partners?
A. Mechanical tests are crucial because they can help determine the performance and reliability of long composite booms in space.

Q. What is the potential application of these composite booms beyond deployable solar sails and towers?
A. The booms could also be used for other functions, such as supporting humans living and working on the Moon.

Q. Who manufactured the 94-foot triangular, rollable, and collapsible boom tested at NASA Langley?
A. The boom was manufactured by Florida-based aerospace company Redwire.